Knowledge Base

EMI / EMC Analysis in Defence and Aerospace

Electromagnetic Interference (EMI) refers to unwanted disturbances or noise in an electrical circuit caused by external sources, which can degrade performance or even halt the operation of electronic devices. These disturbances may arise from natural phenomena like lightning or solar flares, as well as from artificial sources such as power lines, radio transmitters, and everyday electronic devices like mobile phones and microwaves. EMI can affect devices by various coupling mechanisms, including radiation through the air, conduction via cables, or through capacitive and inductive interactions between circuits. The consequences of EMI range from minor data corruption and increased error rates to complete device failure, posing significant risks in sensitive applications such as medical devices or aviation systems.

Electromagnetic Compatibility (EMC), on the other hand, is the ability of electrical equipment and systems to function acceptably in their electromagnetic environment without introducing intolerable electromagnetic disturbances to anything in that environment. EMC encompasses three main aspects: emission (limiting the electromagnetic energy a device generates), susceptibility (the tendency of a device to malfunction in the presence of EMI), and immunity (the ability of a device to operate reliably despite external electromagnetic disturbances). Achieving EMC involves engineering solutions such as grounding, shielding, and filtering to minimize emissions, block or reduce coupling paths, and harden devices against interference.

Looking at it from another perspective, EMC is the property or characteristic that ensures EMI does not result in unacceptable performance degradation. The relationship can be summarized as follows: EMI is the cause (the interference), and EMC is the desired effect (compatibility and immunity to interference). Achieving EMC means managing and mitigating EMI through design, shielding, filtering, and compliance with standards, so that all devices can coexist and operate reliably within the same environment.

Electromagnetic analysis can also be classified as low-frequency and high-frequency. Low-frequency analysis typically covers frequencies from near 0 Hz up to a few MHz or tens of MHz; high-frequency analysis refers to frequencies from tens of MHz up to hundreds of GHz or even a few THz. This distinction is important because it changes the method on analysis. At low frequencies, the wavelength is much larger than the size of most devices, and the electric and magnetic fields can often be treated separately. At high frequencies, wavelengths are shorter, and electric and magnetic fields are closely coupled, leading to wave propagation effects such as reflection, refraction, and radiation. While low-frequency analysis often involves quasi-static fields where these effects can be simplified or neglected, high-frequency electromagnetic analysis addresses scenarios where wave propagation, field coupling, and radiation effects are significant, requiring the full Maxwell’s equations.

The analysis of EMI and EMC is crucial because modern environments are densely populated with electronic devices, making mutual interference a common issue. Without proper EMI / EMC analysis and testing, products may malfunction, leading to safety hazards, costly recalls, regulatory non-compliance, and loss of customer trust. In critical sectors like healthcare, aerospace or defence, even minor interference can have severe consequences, underscoring the importance of rigorous EMC standards and compliance testing. Ultimately, EMI and EMC analysis ensures the reliability, safety, and regulatory approval of electronic systems, safeguarding both users and manufacturers from significant risks.

EMI / EMC in Defence and Aerospace
Imagine a fighter aircraft on a combat sortie, relying on a network of advanced avionics for navigation, radar, weapons targeting, and secure communications. If EMI is not properly controlled, even a brief disruption can have catastrophic consequences: a momentary loss of radar could allow an adversary to evade detection, corrupted navigation data could send the aircraft off-course, or a communication blackout could leave the pilot unable to receive critical mission updates. In such high-stakes environments, the consequences of inadequate EMI / EMC controls extend beyond mere inconvenience - they can compromise mission success and endanger lives.

The hazards of improper EMI / EMC in defence and aerospace are not limited to fighter jets. In any military aircraft, the dense concentration of electronic systems - ranging from flight controls and navigation to electronic warfare suites - creates a complex electromagnetic environment. Without stringent EMC standards and thorough testing, these systems can interfere with each other. For instance, a navigation system might pick up stray emissions from a high-powered radar, leading to errors in position data, while communication systems could be jammed or rendered unreliable by emissions from onboard or external sources. Even seemingly minor malfunctions, such as intermittent data corruption or autopilot disconnects, can escalate into severe operational hazards, particularly under combat or emergency conditions.

Beyond aircraft, EMI / EMC is equally critical in other defence and aerospace platforms. On naval vessels, improper shielding or grounding can allow high-powered radar or communication systems to disrupt missile guidance or navigation electronics. In ground-based missile systems, EMI from nearby transmitters or even lightning strikes can trigger false launches or disable critical safety interlocks. Spacecraft and satellites, exposed to intense solar radiation and cosmic events, are vulnerable to both natural and artificial EMI, which can corrupt telemetry, disrupt attitude control, or even cause system-wide failures if not properly mitigated.

The threat also includes deliberate electromagnetic attacks, such as electromagnetic pulses (EMP) or directed energy weapons, which can incapacitate unprotected electronics across entire platforms. Defence systems must therefore be designed not only to withstand routine EMI but also to survive and function in the presence of intentional electromagnetic threats.

The importance of EMI / EMC analysis and mitigation is underscored by rigorous military standards, which require comprehensive testing at every stage of system development and deployment. Early integration of EMC considerations into design helps avoid costly retrofits and ensures compliance with safety and operational requirements. Ultimately, robust EMI / EMC practices are foundational to the reliability, safety, and effectiveness of all defence and aerospace systems, ensuring that critical missions can proceed without the risk of electronic disruption or failure.

EMI / EMC standards are regulatory frameworks that ensure electronic devices do not emit excessive electromagnetic interference and are immune to external disturbances. In India, EMI / EMC standards largely align with international benchmarks such as CISPR (Comité International Spécial des Perturbations Radioélectriques) and IEC (International Electrotechnical Commission), and defence projects often adopt or adapt U.S. or NATO standards to ensure robust electromagnetic compatibility in critical systems. These standards are vital for safety, reliability, and regulatory compliance.

EMI / EMC Software
Software plays a critical role in mitigating the risks of EMI and ensuring EMC by enabling engineers to simulate, analyze, and optimize electronic designs before physical prototypes are built. Through advanced simulation tools, designers can identify potential sources of interference, assess susceptibility, and test compliance with regulatory standards early in the development cycle. This virtual approach reduces costly design iterations, minimizes the risk of late-stage failures, and accelerates time to market. Software solutions can model complex interactions between components, cables, and enclosures, allowing for adjustments in layout, shielding, filtering, and grounding strategies to enhance EMC performance. Additionally, integrated testing and diagnostic features help pinpoint problem areas, guiding engineers toward effective mitigation measures and ensuring that devices meet stringent EMI / EMC requirements.

One such leading company that provides industry standard software is Altair. It offers specialized software for EMI / EMC analysis that allows engineers to simulate electromagnetic environments and assess the impact of interference on system performance. Altair’s tools like Feko are used for computational electromagnetics and EMC / EMI simulation, including antenna design, placement, and radiation / irradiation analysis of cables, antennas, and devices. By leveraging such simulation capabilities, organizations can ensure their products achieve EMC compliance, reduce development costs, and avoid costly redesigns associated with late-stage EMI issues.