Knowledge Base

AI in Engineering, Product Design and Simulation

Artificial Intelligence (AI) refers to the simulation of human intelligence processes by machines, particularly computer systems. These processes encompass learning (the acquisition of information and rules for using it), reasoning (using rules to reach approximate or definite conclusions), and self-correction. AI technologies are designed to perform tasks that typically require human intelligence, making them invaluable across various sectors.

AI is transforming numerous industries, including engineering, healthcare, finance, product design, transportation, entertainment and simulation. In fact, most sectors are now incorporating AI into their business model. In this article, we will cover three such sectors and see how AI is changing them.

AI in Engineering
AI is revolutionizing engineering by enhancing efficiency, accuracy, and innovation across various domains. Its applications are particularly transformative in fields such as predictive maintenance, design optimization, and automation. Here are some benefits of AI for engineering:

  • Design optimization: AI can process vast amounts of design data to identify optimal configurations for products, enhancing performance while minimizing costs. In the automobile industry, AI tools can simulate various design scenarios, allowing engineers to refine vehicle aerodynamics and fuel efficiency. This capability is crucial for developing vehicles that meet stringent environmental regulations while maintaining performance.
  • Automation and robotics: AI-driven robotics streamlines manufacturing processes by performing repetitive tasks with high precision. In automobile engineering, robots equipped with AI can assemble components faster and with fewer errors than human workers. This not only boosts productivity but also improves safety by taking over dangerous tasks.
  • Predictive maintenance: AI algorithms analyze data from machinery to predict failures before they occur. This proactive approach minimizes downtime and extends equipment lifespan. For instance, sensors can monitor temperature and vibration levels, allowing engineers to schedule maintenance only when necessary, thus saving costs and resources.
  • Data analysis: AI enhances the ability to analyze complex datasets, enabling engineers to make informed decisions based on predictive analytics. This capability is vital for optimizing production processes and improving product quality.

A notable example of AI in automobile engineering is the development of autonomous vehicles. Automobile companies use AI to process data from sensors and cameras, allowing cars to navigate and make real-time decisions without human intervention. This technology not only aims to enhance safety but also to revolutionize the transportation industry by reducing traffic congestion and emissions.

Altair HyperMesh™ and Altair OptiStruct™ are two examples of engineering software that incorporate AI. RapidMiner, a powerful tool for data analytics, incorporates AI as well.

How AI Can Benefit Product Design
AI is revolutionizing product design by enhancing efficiency, creativity, and innovation across various stages of the design process. From ideation to optimization, AI-powered tools are transforming the way designers approach their work.

  • Ideation and concept generation: AI can assist designers in generating new ideas and concepts by analyzing vast amounts of data, identifying patterns, and proposing novel solutions. Generative design tools powered by AI (like HyperMesh from Altair) can create hundreds of design variations based on specified parameters, allowing designers to explore a wider range of possibilities and think beyond their own biases.
  • Automation and optimization: AI can automate repetitive and time-consuming tasks, such as resizing graphics or reformatting documents, freeing up designers to focus on more creative aspects of the design process. Moreover, AI algorithms can optimize designs based on various factors like cost, performance, and user preferences, ensuring that the final product meets the desired criteria.
  • User research and insights: AI can enhance user research by automating data collection, analyzing user behavior patterns, and generating personalized product recommendations. Sentiment analysis tools powered by AI can gauge user emotions and opinions from reviews and feedback, providing designers with valuable insights to improve the user experience.
  • Collaboration and teamwork: AI-driven tools can facilitate collaboration among designers, developers, and stakeholders by enabling real-time feedback, version control, and communication. For example, AI-powered chatbots can assist in effective communication and collaboration, while also providing technical support and guidance.

AI – Augmenting Simulation
AI can significantly enhance simulations across various domains. Here are several key ways AI can be beneficial:

  • Improved accuracy: AI algorithms, particularly those involving machine learning, can analyze complex data patterns and make predictions with high accuracy. This can refine simulation models by providing more precise inputs and predictions.
  • Enhanced realism: AI can generate more realistic behaviours and scenarios within simulations. For example, AI algorithms can create highly accurate predictive models for aircraft performance, including complex variables like weather conditions, engine behaviour, and aerodynamic forces. Machine learning can refine these models using real-world data.
  • Faster computation: AI can optimize simulation processes, making them faster and more efficient. For instance, reinforcement learning algorithms can quickly explore a wide range of scenarios to identify optimal strategies or solutions.
  • Adaptive learning: AI can adapt simulations in real-time based on the data it receives. This means simulations can adjust dynamically to changing conditions or user inputs, providing a more responsive and tailored experience.
  • Automated analysis: AI can automate the analysis of simulation results, identifying patterns, anomalies, and insights that might be missed by human analysts. This can lead to more informed decision-making and faster problem-solving.
  • Scenario generation: AI can generate a wide variety of scenarios and test cases that might not be considered otherwise. This is particularly useful in fields like training and development, where diverse and challenging scenarios are beneficial.
  • Predictive modelling: AI can help build predictive models that simulate future outcomes based on current and historical data. This is useful in fields like finance, healthcare, and urban planning.
  • Enhanced user interaction: In simulations involving user interaction, AI can create more engaging and responsive experiences. For example, in training simulations, AI can provide real-time feedback and guidance based on the user's actions.
  • Optimization: AI can optimize the parameters and configurations of simulations to improve performance and efficiency. This can lead to better resource utilization and more accurate results.
  • Multi-physics systems modelling: For complex systems with many interacting components, AI can manage and model these interactions more effectively. This is useful in fields like automobile engineering, aerospace, environmental modelling, and large-scale system analysis.

Software tools like Altair HyperStudy™, Altair SimLab™, and Altair Inspire™ are three examples that utilize AI to improve simulation accuracy, optimize design processes, and provide deeper insights into engineering challenges.

Overall, AI transforms engineering, product design, and simulation by enabling more accurate and efficient analysis of complex systems. It automates optimization processes, uncovers hidden insights, and generates innovative solutions, leading to faster development cycles and improved performance. By integrating AI, engineers can handle intricate models and scenarios with greater precision, driving better design outcomes and reducing time-to-market.